World-class Operations Management

As the COVID-19 pandemic sweeps across the globe, organizations face significant operational challenges. Some companies have temporarily shuttered factories in response to government restrictions or falling demand, but others are facing significant increases in demand for essential supplies. Operations Management is an area of business concerned with the production of goods and services and involves the responsibility of ensuring that business operations are efficient in terms of using as little resource as needed and effective in terms of meeting customer requirements. It is concerned with managing the process that converts inputs (in the forms of materials, labor, and energy) into outputs (in the form of goods and services) To perform this function effectively, Operations Managers have a number of responsibilities, for examples:

  • Aligning the operation’s strategy to the company strategy – developing a clear vision of how the Operations should support the company’s long-term objectives; it also means translating goals into implications for performance objectives in terms of quality, speed, dependability, flexibility, and cost.
  • Deploying the Operations strategy – Operations Management is often characterized by the need to make decisions both frequently and quickly, so it is necessary to have a framework to guide decision making; that is the role of Operations strategy.
  • Designing the company’s services and processes – in the service sector, the product is often a process, the design of which, often, falls into the domain of Operations Management. In the manufacturing sector, processes are designed to prepare a product for the market
  • Planning and controlling the operation – is the activity of deciding what the operation’s resources should be doing, then making sure they do it and as efficiently as possible
  • Improving the performance of Operations – continuous improvement is the responsibility of all Operations managers with a focus on improving quality and reducing costs

The overall aim of this course is to provide delegates with insights into the role of an Operations manager, allow delegates to explore key aspects of Operations Management, and help them improve their impact during the current situation the world is facing now. SalvoWeb

Top Learning Objectives

  • Explain the purpose of Operations Management and how to align Operations Management strategies with organiSation’s strategy (operational excellence)
  • Apply the ‘transformation model’ to identify the inputs, transformation processes and outputs of an organisation
  • Identify the roles and responsibilities of an Operations Manager
  • Describe approaches to improve the effectiveness of Operations Management (performance excellence/lean/six sigma)
  • Demonstrate the ability to use a number of tools and techniques to improve the performance of key business processes (process excellence)
  • Outline alternative organisational structures to deliver improved effectiveness while delivering greater efficiency (organizational excellence)
  • Ensure leaders are prepared to handle the challenges a post-COVID business environment will present
  • Create an agile and flexible working environment

Who Should Attend?

It is not only Operations managers or factory managers who run Operations, all managers in all sectors run some form of operation, for example, Finance Departments manager invoice processing and other financial transactions, HR managers the recruitment process and, if you are responsible for the management of processes then you are an Operations Manager. This course then is designed for senior managers, middle managers, first-line managers, and supervisors in all sectors of the economy.

  • Operations Managers
  • General Managers
  • Managers, Team Leaders, Supervisors
  • CEO, COO, SVP’s, Vp’s
  • Finance Managers
  • HR Managers
  • Business Managers
  • Sales Managers
  • Marketing Managers
  • Maintenance Managers
  • Engineering Managers
  • Heads of Departments

Also, organizations wishing to move away from firefighting management to improvement and organizations looking to comply with the requirements of and/or standards; or simply, improving asset life cycle at lower operational cost.

Trainer's Background

The trainer is an international corporate management trainer and consultant with over 30 years of experience working in the service sector. He has a passion for operational excellence and is an expert in developing and deploying business improvement strategies including Lean and Six Sigma. In the early years of his career, he was a highly successful corporate trainer who led several initiatives to establish world-class corporate training capabilities for his employers. Today, he can draw on that experience when designing, developing, and delivering corporate training programmes for his international clients.

This course is accredited by the CPD Standards Office. Earn CPD points by attending this online course.

“The event is very impactful and an eye opener. I have learnt a lot and would be able to impact my organization better than before.”

Operations Manager, Richardson Oil and Gas Limited

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Advanced Project Scheduling and Risk Management

 

Project scheduling is a key function of the project controls. Getting this right means that our projects are more likely to deliver on time. This course will take you to the next level in your scheduling skills, enabling you to produce more reliable schedules and be confident that they can be delivered.

Too often, we see a project that overruns its schedule. However, it doesn’t have to be this way. Staring with the design of the schedule, we can use tried and tested methods that not only produce more reliable estimates but also enable us to keep the project on track once underway. Using these, we can produce a credible schedule that contains realistic and proportionate contingency for risk. These methods include the use of Quantitative Schedule Risk Analysis (QRSA) techniques, which allow us to identify, prioritise and estimate our schedule risks, and also plan appropriate responses once we are in the execution phase. We can also control the change that inevitably occurs in projects, ensuring that it is appropriately recognised, and then covered in re-estimates and baseline changes. Risk management and earned value management are two powerful tools used in managing projects, and we can integrate them for even greater effect.

Should the need arise, we can accelerate project progress, and know the upsides and downsides of doing so. And should we need to recover a failing project, we can develop reliable schedules to ensure we don’t fail twice over. Finally, schedule information is often misunderstood because it is not well communicated. We will learn how to get our information across so that it can be used effectively by all project stakeholders. Finally, we can all learn lessons from our projects, passing on both the good and the bad experiences so that future projects can deliver better results. This workshop will deal with all of these aspects and more, giving participants insights and tools to deal with them all. 

Salvo’s online course will build upon delegates’ existing knowledge and experience to provide the tools and techniques to deal with all aspects of scheduling a wide range of projects, whilst taking proper account of project risk. In doing so, not will our projects be more likely to deliver on time, but the business benefits resulting from the project are more likely to be realised in full, to the benefit of all stakeholders.

Top Learning Objectives

  • Select the best scheduling methods for your project
  • Optimise schedule design
  • Produce more reliable estimates
  • Analyse variances and trends
  • Optimise communication, reporting, and forecasting
  • Improve baseline setting, maintenance and change management
  • Learn how to accelerate or “crash” a schedule
  • Control schedule progress effectively
  • Develop robust schedules to recover failing projects
  • Understand schedule quality control, assurance, and audit
  • Learn lessons from project experiences and improve future projects’ controls
  • Identify, analyse and quantify schedule risks, including use of QSRA
  • Select the best schedule risk responses
  • Identify schedule contingency needs
  • Interface risk management with earned value methods
  • Learn about critical chain, agile and other alternatives to traditional scheduling methods

Who Should Attend?

  • Project Managers
  • Project Controls Managers
  • Project Controls Team Members
  • Project Planners & Schedulers
  • Risk Management Staff
  • Project Management Office Staff
  • Project Team Members
  • Cost Controllers & Engineers
  • Project Sponsors
  • Project Consultants
  • Project Specialists

Trainer's Background

  • More than 30 years’ experience of managing projects in a variety of sectors, including oil and gas, IT, power delivery, water and broadcast industries
  • Experienced course instructor, delivering a variety of project management-related courses
  • A reviewer of national project management apprenticeship scheme
  • Founding member and past chair, Association for Project Management (APM) Aberdeen
  • Member Offshore Project Management Steering Group (UK North Sea)
  • Leader UK ECITB Project Management Mentoring Scheme
  • Conducts and commissions active research in the project management field

Course Method

It is an interactive mix of lectures, case studies, group discussions, and activities. Together, they are used to illustrate and apply the methods, tools, and techniques that will help you to produce more reliable and robust schedules that can be consistently delivered as planned.

The practical techniques and examples covered in the course are designed to help delegates turn knowledge into a tangible benefit that can be applied upon return to the workplace.

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Talent Management for Employee Engagement during the COVID 19 Pandemic

This web-based masterclass examines talent management in the tough times that result from the COVID 19 pandemic. In these times, the nature of talent—and of management—has been reshaped by the need for many workers to stay at home and the need for many managers to be separated physically from those they oversee. It calls for new skills from workers and new skills from managers to thrive in this new world of mandatory shutdowns, lockdowns, and limited travel internationally and domestically. It thus calls for new interpretations of what talent means and how to implement talent management by recruiting and selecting the best people, developing the best people, engaging and deploying the best people, and retaining the best people. The best people doing work-from-home may be quite different from those who thrive in the social settings of a bygone era because workers must have better technology skills if they are to work from home in isolation in ways quite different from the past.

Top Learning Objectives

Upon completing this program, participants will be able to:

  • Define talent, talent management, and employee engagement
  • Describe how to manage talent in tough times and during crises
  • Review talent management in light of new labor market conditions
  • Examine traditional talent management and how traditional views can be used as a launch point to create new approaches to talent management and engagement

Who Should Attend?

This Program is for line managers, middle management and senior level executives with the responsibilities for Recruiting, Developing and Retaining Staff. The job titles includes:

  • HR Managers
  • HR Practitioners
  • Training/talent/learning professionals
  • OD practitioners
  • Talent development practitioners
  • Operating business line managers

Trainer's Background

The trainer operates a full-service consulting company that specializes in succession planning. He is also a Professor of Learning and Performance in the Workforce Education and Development program, Department of Learning and Performance Systems, at The Pennsylvania State University, University Park campus. In that capacity, he heads up a top-ranked graduate program in learning and performance. He has authored, co-authored, edited, or co-edited 300 books, book chapters, and articles—including 64 books. Before arriving at Penn State in 1993, he had 20 years of work experience as a Training Director in government and in business. As a consultant he has worked with over 50 multinational corporations–including Motorola, General Motors, Ford, and many others. In 2004, he earned the Graduate Faculty Teaching Award at Pennsylvania State University, a single award given to the best graduate faculty member on the 23 campuses of the Penn State system. His train-the-trainer programs have won global awards.

 

His recent books include The Essential HR Guide for Small Business and Start Ups (Society for Human Resource Management, 2020 in press); Winning the Talent Wars Through Neurodiversity (Taylor & Francis, 2020 in press); Increasing Learning and Development’s Impact Through Accreditation (Palgrave, 2020); Workforce Development: Guidelines for Community College Professionals, 2nd ed. (Rowman-Littlefield, 2020); Human Performance Improvement: Building Practitioner Performance, 3rd ed. (Routledge, 2018); Innovation Leadership (Routledge, 2018); and many more.

Companies he has helped include:

  • Ford Motor Company
  • US Postal Service
  • Bank Negara Malaysia
  • Motorola University,
  • Citigroup
  • Singapore Tourism Board
  • Ministry of Finance
  • Airport Transport Authority of Bangkok
  • Sri Lanka Telecom
  • Information Ministry of Republic of China
  • DST Group
  • Sony
  • Excelcomindo
  • Anglo Platinum
  • Hewlett-Packard University
  • Civil Service College

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“[The trainer] is very knowledgeable in HR practices. He gave us lots of practical tools in talent management that are useful for implementing TM strategies in my company.”

Zurich Insurance Group
Manager – Corporate Training, HR
Advanced Instrumentation & Process Control

The field of process measurement and control is changing at a dramatic rate. Measurements and accuracies that would have been thought of as impossible to achieve are now commonplace. However, unless applied correctly, huge resources can be squandered to no avail.

Research carried out by International Society of Automation and other bodies indicates that up to 75% of all control loops will oscillate when operated in automatic. Much of the blame can be put, not on the measuring instruments themselves, but on lack of knowledge, misapplication and misunderstanding of the technologies that are available.

This Salvo Global’s workshop, ‘Advanced Instrumentation and Process Control’, examines some of the latest process measurement and control technologies and how marginal gains and incremental advances have revolutionised the industry. This course will cover theoretical knowledge supported by practical application and activities. Attendees will have the opportunity to develop, design, test build and improve their current instrumentation system.

Top Learning Objectives

  • Discover how your existing instrumentation 4 to 20 mA analog loop may be fine-tuned in terms of reducing electrical noise and providing diagnostics
  • Learn to appreciate the benefits of HART in terms of calibration, data collection, diagnostics, and predictive maintenance
  • Master the practical implementation of Modbus and apply basic faultfinding techniques to RS485
  • Make an informed appraisal of the differences between Profibus and Foundation Fieldbus.
  • Review the benefits offered by Wireless technology and appreciate the differences between Wi-Fi, Bluetooth, ZigBee, WirelessHART, and ISA 100
  • Gain an insight into the problems associated with hydrostatic level measurement and how they may be overcome using a number of new technologies
  • Evaluate the pros and cons of Guided Wave Radar (GWR) compared with Non-Contact Radar (NCR) – particularly in regard to installation and calibration
  • Learn how, through careful choice of the technologies and correct installation, temperature measurements can be made more accurately and reliably
  • Review the latest technologies used in accurate flow measurement and how incremental engineering advances are rapidly leading to the creation of the perfect flow meter
  • Explore the issues regarding the final control element in closed loop control and how through diagnostics and signature analysis, predictive maintenance can take the place of scheduled maintenance

Who Should Attend?

This three-day workshop is designed for professionals involved in designing, selecting, sizing, specifying, installing, testing, operating, and maintaining process instrumentation and control systems:

  • Automation Engineers
  • Chemical Engineers
  • Consulting Engineers
  • Design Engineers
  • Electrical Engineers
  • Electicians
  • Installation and Maintenance Technicians
  • Electicians
  • Installation and Maintenance Technicians
  • Instrument and Process Control Engineers
  • Instrument Fitters and Technicians
  • Maintenance Engineers
  • Instrument Fitters and Technicians
  • Instrument and Process Control Engineers
  • Maintenance Engineers
  • Operations Engineers
  • Process Engineers
  • Process Operators
  • Production Managers
  • Project Managers
  • System Integrators

From the following industries:

  • Manufacturing
  • Power and Utilities
  • Utilities
  • Mining
  • Chemical/Petrochemical
  • Oil & Gas
  • Transportation and rail
  • Pharmaceuticals
  • Food & beverages

Outcome of this Workshop

By the end of this masterclass, delegates will learn key steps to successfully:

  • Understand key principles of operation for a wide range of sensors and transducers
  • Discover the latest developments in instrumentation technology and how you can apply it to your current assets
  • Learn hands-on approach in investigating the operation of an instrumentation systems through building, designing and testing of sensors together with appropriate signal conditioning circuits
  • Comprehend key concepts of process control and how it applies to real-time operations

Trainer's Background

A world-renowned specialist in the field of process instrumentation with over 40 years of real life industrial experience, the trainer has spent the last 16 years running industrial workshops throughout the world in the fields of: Process Control and Instrumentation; PLC and SCADA systems; Data Communications and Fieldbus Systems; Emergency Shut-down Systems; On-Line Analysis; Valve Technology; and Technical Writing and Communications.

During this period, he has led more than 5000 engineers, technicians and scientists on a variety of training workshops throughout the world and has received excellent reviews and positive feedback for all his courses. His down-to-earth, practical, and entertaining approach makes him a sought-after speaker and lecturer in a wide variety of disciplines.

As a former editor of a leading technical journal he is the author of countless articles and of eight published books.

Completing his studies in Electrical, Electronic and Instrumentation engineering he holds an MSc in Industrial Flow Measurement from Huddersfield University.

Some of the organizations that have benefited from the trainer’s expertise include:

  • BP Alaska
  • Shell
  • Exxon Mobil
  • SASOL
  • Phillips66
  • Marathon Petroleum
  • Emerson
  • Krohne
  • Endress+Hauser
  • Honeywell
  • Saudi Aramco
  • Angola LNG
  • Chevron
  • ESS Ltd.
  • Nigerian Petroleum
  • Kuwait Oil Company
  • Occidental Oil and Gas
  • Hess Denmark
  • Echelon Europe Limited
  • OMV Bucharest
  • Repsol
  • PR Electronics
  • Koshipa, South Korea
  • BAE Systems
  • Micronics
  • BP Exploration
  • BSEE
  • Qatar Petroleum
  • BG Group
  • SEPLAT
  • PETRONAS
  • PTT
  • Statoil
  • Suncor energy
  • Schlumberger
  • Syncrude
  • Petro-Canada
  • Bahrain Petroleum
  • Company
  • PDO
  • Woodside Petroleum
  • BHP Billiton
  • Maersk Oil Qatar

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“He had an extremely high knowledge of the subject and the ability to keep the audience involved. Very clear and illustrative slides.”

Honeywell
Director Applications Engineering
Advanced Preventive and Predictive Maintenance

Maintenance’s key objective is to increase uptime without over-doing maintenance and the challenge lies in how to determine the right mix of Preventive Maintenance and Predictive Maintenance. Many organizations also find themselves struggling to put in place an effective Maintenance regime to improve equipment integrity. The concept of Preventive and Predictive maintenance is extensively known and the potential benefits are widely accepted, but still, many maintenance practitioners have failed to successfully take advantage of the techniques and technology. By mastering techniques like the PF-Curve and Statistical Analysis and the latest condition monitoring techniques, participants will be able to prevent avoidable equipment failures and associated production losses and finally break the reactive maintenance cycle.

Salvo Global’s intensive Masterclass on “Advanced Preventive & Predictive Maintenance” is a practical “How-to-Do-it Guide” for implementing, measuring results and successfully applying today’s best practices for Preventive (PM) and Predictive Maintenance (PdM). In addition, delegates will be introduced to strategies that will enhance and improve PM & PdM.

Top Learning Objectives

  • Adapt advance techniques such as PF Curve and statistical analysis to optimize your maintenance program
  • Analyse and improve your existing maintenance program and eliminate or reduce your current failures
  • Minimize waste in Preventive Maintenance (PM) activity to diminish unnecessary costs
  • Master advanced techniques such as statistical analysis and PF curve to optimize predictive maintenance
  • Distinguish why PM & PdM fail and how to make it more effective
  • Gain insights into Predictive (Pdm) & Condition Monitoring techniques like oil analysis and vibration analysis
  • Develop & analyse task list for different equipment for better planning & scheduling
  • Understand the impacts of equipment lifecycle & failure modes on PM and identify opportunities for improvements
  • Justify the Cost/Risk/Value for Preventive and Predictive maintenance to sustain management commitment and support
  • Associate CMMS to enterprise software and process control systems to improve maintenance process efficiency

Who Should Attend?

These include Superintendents, Managers, Supervisors, Team Leaders, Heads of Department, Engineers, Foreman, Planners, Directors of the following departments:

  • Maintenance
  • Mechanical
  • Preventive Maintenance
  • Manufacturing
  • Predictive Maintenance
  • Physical Asset Management
  • Production
  • Reliability
  • Inspection
  • Process
  • Control
  • Instrumentation
  • Engineering
  • Operations
  • Plant
  • Transmission
  • Automation

From industries including but not limited to:

  • Oil & Gas, Mining, Utilities, Manufacturing, Construction, Petrochemicals/Chemicals, Manufacturing, Transportation & Rail, Pharmaceuticals & Healthcare, Food & Beverages, etc.
  • All other industries that see leadership skills and physical asset management as a factor to business success such as facilities management and operations

Trainer's Background

The trainer is a top-notch trainer of maintenance professionals. He has personally trained over 15,000 managers and supervisors from over 3,000 organizations in 20+ countries in over 500 sessions. With over 35 years of training experience, He brings to the course a unique blend of real-world experience as a skilled electrician and computer technician and expert in high technology, psychology, and organizational behavior. 98% of his training attendees rated his training very good or excellent.

His major areas of expertise include developing and delivering courses for both in-house and public courses on subjects such as Maintenance Planning & Scheduling, Turnaround Planning, and Management, Lean Maintenance Fundamentals, Maintenance Management systems, and Documentation. He also assists clients to create centers of excellence for Turnarounds, Shutdown, Planning and Scheduling, Building Shutdown, and Commissioning.

He designed the railroad fuel security and accounting system that was adopted by the American RR Association as the recommended standard. Likewise, he has trained and consulted in India, Thailand, Singapore, Malaysia, Saudi Arabia, UAE, Africa, Australia, New Zealand, South Africa, Columbia, Ecuador, Suriname, Dominica, UK, Netherlands, Hong Kong, Canada, Mexico, USA, Switzerland etc. Furthermore, he has written many books on maintenance management and chapters of two other books. Not only that, but he has written over two dozen articles for trade publications on maintenance topics.

He has helped many notable organisations achieve improved performance through training and consulting advice. These include:

  • Abbotts Lab
  • Abu Dhabi Airports Company
  • Abu Dhabi Gas Liquefaction Co.
  • Abu Dhabi Oil Company (ADCO)
  • AES Sonel Cameroon
  • Abbott Laboratory
  • American Water Works
  • Atlantic Liquefied Natural Gas
  • Arawak Cement
  • Borouge UAE
  • BP
  • Blue Circle
  • British American Tobacco
  • Chevron
  • Cisco
  • Coca Cola Bottlers
  • Conoco Phillips
  • Clariant Indonesia
  • Dubai Silicon Oasis Authority
  • Dubai Water
  • Emirates Airline
  • Emirates District Cooling
  • Jebba Hydro Electric Plc
  • JGC
  • Jefferson university Hospital
  • Jakarta Tank Terminal
  • Lafarge Cement
  • Lego
  • Lockheed
  • Kaltim Parna Industry
  • Maáden-Alcoa
  • Kainji Hydro Electric
  • Malaysia LNG
  • Merck
  • New Foundland Hydro
  • Newcrest Mining
  • Nestoil
  • Pepsi
  • Petrochina International Company
  • Petronas
  • Philip Morris
  • Provast
  • Prince George Pulp and Paper
  • Philadelphia International Airport
  • Perusahan Gas Negara
  • Premier Oil
  • Perseus Mining
  • Pertamina Hulu Energy
  • Pt Bredero Shaw
  • Pt Perkebunan Nusantra X
  • Pt Energi Sengkang
  • Pt Pembangkitan Jawa Bali
  • Qatar Aluminum
  • Robert Bosch
  • Reynnolds Metal
  • Sabic
  • Sappi
  • Saipem
  • Saturn
  • Sampoerna
  • Saudi Aramco
  • Scottish Power
  • Seattle Airport
  • Shell
  • Warri Refining & Petrochemical Company

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“A revealing insight to measures that will optimize our operations at Shutdowns, Turnarounds and Outages. Brilliantly imparted.”

Senior Manager, Planning, Jebba Hydro Electric PLC

“Good event. Helps me to get new knowledge and reminds me what should and should not be done in my course of work.”

Engineer, PT. Indocement Tunggal Parkarsa TBK

Achieving Maintenance Reliability from Data

Expensive critical equipment generates overwhelming volumes of data. Maintenance personnel try repeatedly, with little success, to interpret that data so as to predict when and where failure will next occur. Yet the maintenance engineer lacks systematic techniques with which to reduce vast amounts of data to clear confident maintenance decisions. Although maintenance technology vendors have long promised this capability so far none have delivered it.

The solution does in fact exist. Merely an incomplete understanding of the nature of data has impeded resolution of a central problem. The fundamental problem in maintenance is uncertainty in the prediction of failure. As a result of misunderstanding of the key role of maintenance data, vital failure mode instance attributes have eluded capture by conventional enterprise asset management (EAM) procedures.

The course “Achieving Reliability from Data” will impart to each trainee a comprehensive framework for acquiring data of adequate analytical quality. And then to extract the decisions from that data.

The three day “Achieving reliability from data” training course addresses the subject of uncertainty in maintenance thereby empowering trainees to make decisions based on statistical confidence. The course imparts a thorough treatment of RCM methodology with which to establish an initial maintenance plan. However, the course goes further by extending RCM methods to daily work order related activity. The “living” RCM process accomplishes two important goals that have been neglected in current maintenance practice. The first goal is to ensure dynamic update of the RCM knowledge base. Experience of new failure modes and effects evolve, as does operating context. A living RCM process keeps the knowledge synchronized with reality. Secondly course participants will learn how to ensure that analysable work order data is transferred accurately and completely from the field or shop to the EAM. Finally, the course will provide the trainee with Reliability Analysis tools and skills with which to transform data into practical decision models that they will verify as having improved reliability, availability, and profitability within their enterprise.

Each participant will gain permanent access to a thorough set of slides and supporting text as well as educational versions of software that they will have used in the course exercises.

Top Learning Objectives

  • Overcome the natural uncertainty of the failure process
  • Learn what data is relevant and how to verify that it is accurate enough for predictive performance
  • Know how to transform the historical database from a black hole into which work order data is lost to analytic scrutiny into a knowledge resource for optimizing specific maintenance tactics
  • Apply reliability theory to practice in such a way as to achieve verified optimal performance from day to day maintenance decisions
  • Use RCM knowledge skills when transmitting field observations made during the execution of maintenance so as to continually improve the current maintenance plan
  • Construct an analysable data set for predictive modelling
  • Transform information from your maintenance information management EAM/ CMM database
  • Use the RCM methodology to configure a defensible initial maintenance plan.
  • Update the RCM knowledge base in a living process so that the maintenance plan continuously reflects new experience and deepening understanding of the asset’s condition and age-based failure mode behaviour.
  • Perform Reliability Analysis and build practical CBM decision models
  • Assess proposed projects with life cycle cost RAM analysis

Who Should Attend?

VPs, Directors, Division Heads, Managers, Superintendents, Specialists, Leaders, Supervisors, Foremen, Planners, Technicians, & Engineers from the following departments:

  • Maintenance
  • Engineering
  • Reliability
  • Preventive Maintenance
  • Predictive Maintenance
  • Shutdowns & Turnarounds
  • Condition Monitoring
  • Rotating Equipment
  • Static Equipment
  • Mechanical Engineering
  • Asset Management
  • Asset Integrity
  • Operations
  • Plant
  • Production
  • Process
  • Inspection

From industries including but not limited to:

  • Oil & Gas, Mining, Utilities, Manufacturing, Construction, Petrochemicals/Chemicals, Manufacturing, Transportation & Rail, Pharmaceuticals & Healthcare, Food & Beverages, etc.
  • All other industries that see leadership skills and physical asset management as a factor to business success such as facilities management and operations

Outcome of this Workshop

By attending this course, you’ll be able to understand how RCM can be used to:

  • Reduce routine planned maintenance work
  • Increase equipment operating performance (output, product quality, customer service) at the same time
  • Improve understanding, motivation and teamwork

By the end of this 3-day master class, delegates will learn key steps to use RCM, RCFA, FMECA, and Reliability Analysis tools in order to optimize the current maintenance regime. They will be able to take back with them immediately applicable skills and a practical action plan with which to achieve measurable results:  more effective plant maintenance, increased operational efficiency, lower operating costs and improved plant availability.

Trainer's Background

The trainer innovates in Maintenance Engineering, Management and Consulting particularly in using Maintenance Data to achieve Reliability. He founded and operated the world’s first web expert-system based commercial oil analysis laboratory. As a principal consultant at PricewaterhouseCoopers’ Centre of Excellence in Physical Asset Management he specialized in Condition based Maintenance Optimization. He leads projects in condition-based maintenance optimization that achieve safe increased equipment availability while minimizing life cycle cost. He founded Optimal Maintenance Decisions (OMDEC) Inc, a software and consulting company dedicated to strategic reliability information and knowledge management. As VP of Technology at OMDEC he introduced the revolutionary principles of “Living RCM” to the Canadian Armed forces, as well as to mining and metallurgy, cement, and process industries around the world. He holds a B. Eng. Mech. degree from McGill University. He has conducted highly regarded training programs in many countries, including the physical asset management certificate course at the University of Toronto.

Some of the organizations that have benefited from the trainer’s expertise include:

  • Schlumberger
  • Shell
  • Rolls Royce
  • Kuwait Oil Company
  • Petronas Gas
  • Petronas Refining
  • Centrica
  • Petroleum Development Oman
  • Total
  • National Semiconductor
  • Hitachi Rail
  • Alcan Rolling
  • Dofasco Steel
  • DuPont
  • Gassco
  • GlaxoSmithkline
  • Rayong Refining Company
  • Texas Utilities
  • The Royal Navy
  • EDF Energy
  • ExxonMobil
  • Heinz
  • Single Buoy Mooring
  • New Brunswick Power
  • Western Geco
  • Pemex
  • Royal Air Force
  • Irish Water
  • Bausch and Lomb
  • Cereal Partners
  • Pedigree Petfoods
  • BAPCO
  • Statoil
  • Pfizer
  • British Army
  • Guinness
  • Bombardier
  • Iron Ore Company of Canada
  • UK National Grid
  •  Guinness
  • Texaco
  • Pirelli
  • Mass Transit Rail (MTR) (Hong Kong)
  • SMRT Corporation
  • Shotton Paper
  • Corning
  • ConocoPhillips
  • Ford of Europe
  • Nissan
  • Volvo Cars
  • Acordis
  • Agrium
  • BP Chemicals
  • British Chrome and Chemicals
  • Rhodia
  • British Nuclear Fuels
  • Hong Kong Electric
  • ESB
  • Landsvirkjun
  • EON UK
  • Interbrew
  • Heinz
  • Kellogs
  • Mars Group
  • Alcan Recycling
  • Qatar Petroleum
  • Pilipinas Shell Petroleum Corporation
  • BP Exploration
  • AstraZeneca
  • Kodak
  • Domtar Paper
  • SCA Hygiene
  • Hofincons

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“Our reliability department realized 90% of our expectations from the trainer’s reliability training.”

Meg Energy
Ron Kornelson, Reliability Manger
Advanced Earned Value Management (EVM) for Projects

One of the most critical problems that project management professionals face is the management of the performance on their project. The two most common challenges a project manager faces in any industry are cost and schedule overruns. In many instances there is no forewarning; schedule slips, costs soar and often quality is also impacted; the project manager is faced with the near impossible task of explaining why each impact occurred and why the root-causes were not addressed early in the project.

Performance measurement as the basis to manage projects, programs and portfolios, is becoming increasingly important for project-based organizations. Developed as joint effort between NASA and the US Department of Defence (DoD), back in the mid-60s, Earned Value Management (EVM) has been maturing and evolving over the last decades as the global de facto standard for performance measurement and project control, having deserved the attention of the most prominent standardization organizations like ISO, CPM, AACE International and the Project Management Institute (PMI), all of which have recently developed global standards specific for the implementation, adoption and certification in Earned Value Management.

Salvo’s masterclass will provide stakeholders with reliable data and quantitative information about the project status and performance, so that more effective decisions can be devised to improve a project’s success. The adoption of EVM implies a cultural change towards objectivity, proactivity and opportunity management, where variation, deviations and changes are all the source for developing knowledge, gaining better understanding and improving a project. EVM is also the foundation for auditability in projects. The traditional alternatives to project control without EVM is the sole use of intuitive and empirical decision-making based on personal experience confined to managers’ “comfort-zones”, the use of financial cash-flow control metrics (which clearly fail to see the whole picture), or, at best, “home-made” metrics which do not capitalize on existing standards knowledge, nor provide a basis for benchmarking, a common-language, auditability and a basis for continuous improvement. Knowing EVM and being updated to the latest developments constitutes a key requirement for all professionals involved in making or influencing management and business decisions in projects, programs and portfolios.

Top Learning Objectives

  • Manage the use of the Earned Value Management (EVM) project control method as an essential decision-making tool for the success of projects and programs
  • Understand the added value and the benefits of EVM in the overall management of a project-based organization
  • Recognize how to use EVM effectively as a key tool for communication among the project stakeholders and with executive management
  • Learn all the required technical knowledge to implement the EVM method in real project environments
  • Know how to integrate effectively the EVM method with: the scope definition (WBS), the project budget, the project schedule, the risk process, and with the organizational responsibilities (OBS/RAM)
  • Analyse and understand the essential technical and organizational requirements to implement effectively the EVM method in projects and organizations
  • Differentiate the importance and benefits of maintaining a data base of EVM metrics of past projects as the basis for controls and continuous improvement
  • Know how to explore the benefits of software tools to support the practical implementation of the EVM method
  • Discover how to apply the EVM concepts to program and portfolio management
  • Master the international EVM standards from PMI, AACE International, CPM and ISO, and understand the future trend of EVM as a key and essential performance management tool

Who Should Attend?

This course is intended particularly for all the professionals who are or will be responsible for controlling or supporting programs and large or complex projects, services and systems, including the following:

  • Project Controls Manager
  • Project Controllers
  • Earned Value Specialists
  • Programme Directors/Managers
  • Project Planners & Schedulers
  • Risk Management Offices Staff
  • Project Management Office Staff
  • Project Team Members
  • Cost Managers
  • Cost Controllers & Engineers
  • Project Sponsors
  • Project Consultants
  • Project Specialists
  • Project Engineers
  • Top Management

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World-Class Dynamic Budgeting and Forecasting

Most finance professionals in large companies are dissatisfied with budgets; they often believe too much time and resources are spent on this activity. Some even believe budgets may even be harmful to the organization, as managers engage more in game-playing rather than maximizing shareholder returns. Many believe budgets don’t deliver all that they should and suspect there must be a better way. These thoughts and ideas have led to the development of new tools and techniques, some quite radical, even proposing the complete abandonment of conventional budgets.

This program introduces some of these ideas but also develops them so that delegates can identify some practical new approaches which they can realistically take back into their own businesses.

The program also reviews emerging ideas and breakthroughs on managing and reducing costs without causing long-term damage to the business. It covers approaches to help organizations effectively delegate budgets and cost management responsibility to managers while still delivering long-term corporate strategy and customer value.

Salvo Global’s interactive masterclass uses a mixture of exercises, discussion, and real-life case studies to keep the training lively, practical, and relevant. It includes some of the latest research on good practice in budgeting and cost management.

Throughout the program, delegates will be encouraged to build an action plan, listing the positive action they are going to do when they get back to their business to make budgeting and cost management better.

Top Learning Objectives

  • Develop dynamic, rapid and on-going cost reduction and control management
  • Implement strategies, tools and techniques to encourage and enable staff to improve cost management and control
  • Learn and apply balanced scorecards and relative KPIs to monitor budgeting and forecasting performance
  • Integrate cost reduction into budgets and plans within the organization
  • Build more effective budgeting and forecasting at all times and not only during challenging times
  • Utilize the toolbox – practical tools and templates to impact cost management performance straight away at your workplace
  • Utilize an effective budgeting approach with rolling forecast for improved decision making
  • Initiate effective cost management culture and reduction culture in your organization
  • Master modern costing techniques for advanced budgeting
  • Apply qualitative and quantitative forecasting tools and techniques to evaluate and stay ahead of potential financial risks affecting the organization

Who Should Attend?

This course is designed for Managers, Supervisors, General Managers, Heads, Team Leaders, Vice Presidents, Directors, CFO’s and Coordinators of:

  • Finance
  • Accounting
  • Budgeting and Reporting
  • Financial Planning
  • Cost Management
  • Strategic Planning
  • Cash Management
  • Treasury

Trainer's Background

The trainer is a finance training consultant – over the last 25 years, he has delivered engaging and interactive programmes for a wide range of organizations across Europe, Asia, Africa and the Middle East. He has even delivered finance training in the Buckingham Place.

Since 1992, he has been the Managing Consultant of Magenta Financial Training, specializing in financial training and coaching. After he started his career in accountancy and working in industry, he become a lecturer at a UK university before moving into a career in consultancy, specializing in financial and management training and coaching. He delivers training and consults widely with major organizations internationally in Europe, Middle East and Asia. He has lead training events for one person through to over one hundred. He has worked with hundreds of major “Blue Chip” organisations and trained thousands of managers at every level. He also provides confidential coaching to directors and senior executives on a one-to-one basis. The trainer has also worked as a specialist consultant to all of the major UK professional accountancy bodies and a number of leading universities in both the UK and China. He is also the author of “The Financial Times Essential Guide to Budgeting and Forecasting” (published July 2012).

His training style is involving and participative using case studies to reinforce learning.  He makes the programmes interesting and practical, and makes sure delegates are able to put into practice what they have learned on their programme.

The trainer holds an honors degree from the University of Bradford Business School and is a qualified management accountant; he is an associate member of the Chartered Institute of Management Accountants (ACMA).

Some of the organizations that have benefited from his expertise include:

  • BP
  • Unilever
  • Delta Airlines
  • British Energy
  • PTT
  • Permata Bank
  • Carigalihess
  • Barclay Card
  • Rockwell Electronics
  • BASF
  • Citibank
  • Barclays Bank
  • T-Mobile
  • Royal Mail
  • Sabic
  • Petroleum Development Oman
  • Goodyear
  • Tyco
  • Valeo
  • Virgin
  • Maybank
  • Hempworth Minerals & Chemicals
  • Abbots
  • Elsevier Science
  • National Grid
  • Magnox Electric
  • Fosroc International
  • Bank Simpanan Nasional
  • Talisman Energy
  • Opal Engineering
  • PTTEP
  • Carigali-PTT
  • North Birmingham College
  • British Telecom
  • TK Maxx
  • Index
  • Argos
  • Blockbuster
  • Wickes
  • Northern Foods
  • Logan Industries

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Excellent, some concepts that were previously shrouded in mystery were shown to be remarkably simple.

BP Oil
Senior manager
Advanced Pumps Reliability & Efficiency

Pumps make more than 90% of plant machineries and maintenance issues. Unacceptably large number of pumps fail unnecessarily or sometime catastrophically every year. The over-riding aim of pumps and system training course is to reduce the costs associated with owning and running pumps, while increasing efficiency and capacity.

Pumps are used throughout an oil refinery or chemical plant pumping liquids (hydrocarbons and chemicals) around from one process to another in the manufacturing process. An oil refinery or chemical plant may have 300 or more pumps involved in the various refining and manufacturing processes. It also has a few pumps pumping water in cooling system.

Organizations spend millions running and repairing pumps. Nine out of ten pumps fail early. If we can improve reliability we can reduce the cost of owning pumps considerably. Power is a major cost for any organization. If we can reduce the amount of power required to run our pumps, we can reduce the cost of owning them considerably. Appropriate selection and operating at BEP, World-class practices provide great reliability and availability.

Salvo’s 3-day course will give attendees practical techniques for optimizing pumps performance achieve high reliability and availability and therefore making a huge difference to the organization’s profitability. The attendees are led through the road to high Pumps’ reliability and availability through failures analysis for Pumps’ failure avoidance; Pumps’ failure analysis and troubleshooting.

Top Learning Objectives

  • Understand how systems controls the pump
  • Learn how to read pumping curves and how the pumps really work
  • Discover how flow affects pump reliability
  • Determine the best reliable operating range
  • Build and improve pump systems and choose the right pump for the job that will improve reliability
  • Avoid operational problems that lead to pump failures
  • Understand cavitation and why it occurs and how it avoid
  • Apply best practices in pump installation and commissioning
  • Avoid common commissioning failures
  • Discover why pumps vibrate and why seals and bearings fail

Who Should Attend?

This course is very relevant to technical engineers and professionals who handle and are responsible for their organisations’ maintenance; as well as the overall smooth operations and processes of their organizations’ plants and machineries. These include, but not limited to:

  • Maintenance & Operation Engineers
  • Pump Application Engineers
  • Pump Sales Engineers
  • Project & Construction Engineers
  • Plant Engineers
  • Process Engineers & Designers
  • Engineering Consultants
  • Mechanical Engineers
  • Project Engineers
  • System Designers – Process Engineers
  • Civil Engineers
  • Specifiers and Purchasers of Pumps
  • Rotating Equipment Engineers
  • Condition Monitoring Technician
  • Vibration Specialist

From the following industries:

  • Mining
  • Oil & Gas
  • Petrochemicals
  • Power sector
  • Exploration & Production Industries (E&P)
  • Manufacturing
  • Road / Marine / Aviation Transport
  • Liquefied Natural Gas

Top Industries:

  • Power & Utilities
  • Mining
  • Manufacturing
  • FMCG
  • Oil & Gas

Trainer's Background

The Trainer is an international trainer and a Principal Consultant in Canada with over 30 years of experience in all aspects of Maintenance Management, Operation Technology, Engineering Reliability Analysis and Implementation. He has high technical knowledge of pumps, rotating and process control equipment’s on compressor seals & systems, pump systems, mixers, mechanical seals, gland packing & gaskets, bearings, couplings, filters and control valves. He held key positions in companies like Flowserve, John Crane and Eagle Burgmann in America, Canada and United Kingdom.

His expertise includes rotating equipment and process control:

  • Seals and systems of compressor
  • Pumps centrifugal
  • Mixers
  • Trim mechanical
  • Trim and Trim
  • Bearings
  • Couplings
  • Filters and Valves of control
  • Analysis models of failure for the seals mechanical
  • Improvement of the pumps
  • Analysis models of failure
  • Oilfield onshore
  • Offshore platforms
  • Refineries
  • LNG plants
  • Power plants
  • Flowserve pumps

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This course will be conducted in French language

View in french

Root Cause Failure Analysis for Industrial Plant and Equipment

The world-leading companies do not accept things going wrong in their business. They proactively focus on finding and stopping problems from affecting their operations. They investigate the root causes of an incident or problem and change their business processes to prevent the causes arising in future.

The RCFA methodology is the problem-solving tool that many of them use to investigate, understand and halt problems. It is used at all levels in a business to solve all manner of problems. RCFA requires that you compile a knowledgeable team who investigate the problem situation and draw together relevant information and knowledge to stop it. The technique is used to address repetitive problems, to minimize risk in situations or scenarios, and when serious failures occur in order to understand why they happened and prevent them in future. It provides companies grand payback for the effort when the solutions are taken business wide.

This RCFA training course is used by Companies to train a core of people in Root Cause Failure Analysis (RCFA) process. This group becomes the resource to draw from when an RCFA is required. The group is also the pool from which RCFA Facilitators are drawn when RCFA teams are assembled.

The course is focused on using the powerful RCFA method and understanding the vital steps to be followed. Included in the programme is training on a range of investigative tools and problem-solving methods. The course also incorporates the correct use of the 5-Whys as an enabling tool for shopfloor people to investigate and solve minor defects and problems.

For rapid evolution and progress in your operation or company help your people develop RFCA skills, and the associated problem-solving techniques, so they have the capability to apply RCFA correctly. This course teaches people who work with problems how to use RCFA to find successful solutions to remove them. Once your company has the ability and confidence to use RCFA properly your people will make RCFA live every day in your operation and on the shopfloor!

Salvo Global’s intensive Masterclass provides the concepts needed to effectively perform industrial trouble shooting investigations. The course includes detailed design and troubleshooting guidelines, investigating techniques for system failures, which are needed to solve problems found in most production facilities.

Top Learning Objectives

  • Apply RCFA, 5 Why and FMEA methodologies in failure investigation
  • Think through the possibilities of physical root causes of a failure that go beyond a quick fix
  • Recognize the presence of event chains leading to a failure and analyze causes behind the causes
  • Verify or disprove contributing causes
  • Identify actions or recommendations that will avoid a repetition of the failure or problem investigated
  • Create a fault tree of an incident
  • Look for relevant evidence in a failure investigation or accident
  • Trace and identify the causes of equipment failures and industrial accidents
  • Spot high-risk situations and act to prevent problems
  • Understand the typical human factors involved in failures and accidents

Who Should Attend?

This course is very relevant to technical engineers and professionals who handle and are responsible for their organization’s maintenance; as well as the overall smooth operations and processes of their organizations’ plants and machineries. These include Superintendents, Managers, Supervisors, Team Leaders, Heads of Department, Engineers, Foreman, Planners, Directors of the following departments:

  • Maintenance
  • Mechanical
  • Preventive Maintenance
  • Manufacturing
  • Predictive Maintenance
  • Physical Asset Management
  • Production
  • Project
  • Quality Management
  • Reliability
  • Process
  • Control
  • Instrumentation
  • Engineering
  • Operations
  • Plant
  • Transmission
  • Automation
  • Inspection

From the following industries:

  • Mining
  • Manufacturing
  • Power & Utilities
  • Engineering
  • Oil & Gas
  • Petrochemicals
  • Chemicals
  • Pharmaceuticals
  • Food & Beverage
  • Automotive
  • Construction
  • Aviation
  • FMCG
  • Telecommunications
  • Support Services
  • Pulp and Paper
  • Agriculture

Trainer's Background

The Trainer is a licensed reliability training specialist under the American Society for Quality Certified Reliability Engineer (CRE) with over 30 years of industrial field and classroom experience in Operations Technology, engineering reliability analysis and implementation within power generation, food processing, rotating equipment; heavy duty industries, hydraulic pumps and valves. He holds a Master’s Degree in Mechanical Engineering majored in Materials Science and Engineering Reliability, Failure Analysis from University of Ottawa.

His expertise includes analyzing failure patterns for industrial assets and defining failure mode effects and mechanism and criticality analysis (FMECA). He uses the Plant Wellness Way (PWW) Physics of Failures Factors Analysis strategy management (POFFA) model to identify critical components and bad actors. He is also adept in developing management programs for operation, production, maintenance and design, and improvement and cost reduction programs.

He has designed and developed training curriculums and contents to address identified skill gaps that hinder operations and processes benefits and timely deliveries. Based on reliability modelling and prediction, reliability design, testing and reliability management tools, he analyzed, applied and documented tools and techniques including failure analysis, risk assessment and ranking, root cause analysis, failure modes effect and criticality analysis and HAZOP.

He is passionate about reliability and continuous improvement, and committed in fostering PWW/LRS (Plant Wellness Way/ Lifetime Reliability Solutions) through failure elimination, reliability excellence, Total Productive Maintenance (TPM), Preventive, Predictive maintenance, CBM, and RCM strategies. His training helped many industrial organizations to save great money and time as their people became aware and advised to take ownership and perform value-creating operation and repair decisions, accurate testing, data collection, and analysis, failures elimination strategies.

 

Organizations that have benefited from the Trainer’s expertise include:

  • Total
  • Shell
  • Noria Corporation
  • Modec
  • Tullow Oil
  • Canadian Natural resources limited
  • Dragon Oil
  • Transocean
  • Volta River Authority
  • Cameroon Rail
  • Nigeria North South Power
  • Globeleq
  • Dibamaba Power Plant
  • Tsiyo Power Plant Kenya
  • Wartsila
  • Pakistan Petroleum Limited
  • Western Transportation
  • University of Ottowa
  • Exxonmobil
  • Lumiant Corporation
  • Omega Manufacturing Canada
  • Optima Manufacturing
  • OC Transpo
  • Air Bukina
  • Bissa Gold
  • Contour Global
  • DP World Dakar
  • Newcrest Mining
  • Senegalaise Des Eaux
  • SOTICI
  • Societe Nationale De Transport De L’Electricite
  • Societe Des Energies De Cote D’Ivorie
  • Africa West Industries
  • CIMFASO
  • Compagnie Des Bauxites De Guinee
  • FILTISAC
  • Compagnie Ivoririenne De Coton
  • Norgold Bissa
  • SEMAFO
  • SEMAF
  • Somilo
  • Somita
  • Syama Gold Mine
  • Vivo Energy

Event Details


Online Workshop via Zoom



“Thank you very very much for your comprehensive answer. All of my misgivings about failure mode and failure effect disappeared.”Engineer at NAC –MCI

 

“The course delivery, the illustrations and activities were engaging and prompt to peers-learning even from failures. I have always seen failures as a catastrophe. From now on, I should learn from them and more importantly, escalate the outcomes to benefit the whole organization. Thank you for your help”Engineer and Superintendent, Dragon Oil 

 

“We have started implementing the learning and we can see the results and have been able to record and measure them appropriately using your instructions and models.”Junior Engineer, Pakistan Petroleum Limited PPL

 

“I will recommend this training course to top management and share with my colleagues in operations, maintenance and design personnel. Our operators, maintainers, and all the frontline personnel need to know this.”Senior Engineer, PPL

 

“The delivery approach and emphasis lead to understand why the work need to be perform, how it should be done , and more importantly how to check it. The trainer delivered fluently in French as well; I was scared my poor English proficiency.  I got it all and clear. Thank you.”Operations Manager, Globelec Dibamba Power Plant Cameroon

 

“We needed a customized, in house, maintenance and design training course. The trainer and his team developed and delivered the three-day training course in conjunction with our maintenance and engineering staff. The course was well structured and delivered and included practical and theory components. His experience and knowledge in this field enabled him to identify and meet our requirements quickly and efficiently.”Reliability and Maintenance Engineer, CNRL  Canada