Maintenance costs are a major part of the operating costs of all manufacturing or production plants. Depending on the specific industry, maintenance costs can represent between 10 and 40 percent of the costs of goods produced. For example, in food-related industries, the average maintenance cost represents about 15 percent of the cost of goods produced; while in iron and steel, pulp and paper and other heavy industries maintenance represents up to 40 percent of the total production costs. Discounting the cost of fuel for nuclear units, most power production facilities in the United States of America also fall into the upper range of costs. 3 Recent surveys of maintenance management effectiveness in the US manufacturing industry indicate that one-third, 33 cents out of every dollar, of all maintenance costs is wasted as
the result of unnecessary or improperly carried out maintenance. When the high percentage of operating cost attributed each year to maintenance of plant equipment and facilities is considered the impact on productivity of maintenance operation becomes obvious.
Salvo Global’s 3-day intensive Masterclass on “CONDITION-BASED MAINTENANCE “CBM” ” is a practical “How-to- Do-it Guide” for implementing, measuring results and successfully applying today’s best practices for Condition-Based Maintenance. In addition, delegates will be introduced to strategies that will enhance and improve equipment healthcare and life cycle.
Top Learning Objectives
- Targets and benefits of condition-based maintenance
- Maintenance strategies
- Condition monitoring techniques
- Condition-based maintenance assessment
- Preventive maintenance and predictive maintenance
- Condition-based maintenance technologies
Who Should Attend?
Directors, Division Heads, Managers, Superintendents, Specialists, Leaders, Supervisors, Foremen, Planners, Technicians, & Engineers from the following departments:
- Maintenance
- Technical Engineering
- Reliability
- Mechanical Engineering
- Asset Management
- Asset Integrity
- Operations
- Process plant
- OEM and contractors
From industries including but not limited to:
Oil & Gas, Utilities, Manufacturing, Construction, Petrochemicals/Chemicals, Manufacturing, Transportation & Rail, Pharmaceuticals & Healthcare, Mining, Food & Beverages, Service, etc.
All other industries that see leadership skills and physical asset management as a factor to business success such as facilities management and operations.
Trainer's Background
He is a senior trainer and consultant, with over 26 years of expertise in heavy industry, maintenance, reliability, project management, and operational excellence. He has also facilitated over 2800 workshop globally.
He has extensive operations management, maintenance & reliability management, project management, process performance and business continuous improvement knowledge and experience. Global experience in manufacturing, mining, petrochemical, paper mills, sawmills, and consulting-training. He managed core and supported business function from top down of the organization.
He has managed and assessed global projects for large organizations on process management, business performance, operations, maintenance and integrated equipment reliability, optimizing manufacturing foot prints, operation system integration, operations due diligence, training-coaching and mentoring clients. He has extensive experience in lean manufacturing, six sigma, project management, operations management, asset management, advance problem solving and strategy deployment in complex large organizations worldwide. He has deep exposure in product transformation and quality management systems (ISO 9001, ISO11000, ISO55000, TS 16949, Mil-Std).
Recent Projects:
- Asset management development and deployment for Zinc-copper mine
- Asset management integration and reliability-CI for Gold corporate mine
- Asset reliability and DAS integration for Iron ore international mine
- Maintenance process system development for Iron ore north American mine
- Operation and throughput optimization Copper-Nickel mine in Canada
- Business & Process performance for multiple manufacturing site in Canada|USA
- Quality management and supplier management for Chinese aluminum extruder manufacturing
EVENT SCHEDULE
Face-to-Face Masterclass
Date: 30th June – 2nd July 2025
Time: 8:30 AM – 4:30 PM
Location: Casablanca, Morocco
Combine this training with 2-day Advanced Maintenance Dashboard KPI
“Review our maintenance program and outlining a new maintenance performance approach at our facility with the support of the trainer, we increased our OEE by 15% within 6 month time frame and reduced our maintenance cost by 5%.”
Bernard Rioux, Maintenance Manager
