Failure Modes, Effect, and Criticality Analysis

The need for asset integrity is a key driver for any industry. Improving maintenance and reliability ensures the optimum performance of assets against a backdrop of regulatory, safety and cost pressures. Maintenance needs to improve the integrity and availability of assets while minimizing costs. FMECA is a methodology for predicting potential failures and the consequences of those failures. The output of the analysis is used to direct effort appropriately into preventing failures, with the overall aim of reducing the risk of failure to an acceptable level. Criticality analysis is a key technique for understanding which items of equipment, or systems, are most important to operations. Knowing which items are most critical allows engineers to prioritize maintenance effort into the most beneficial and necessary areas for the business. When applied effectively criticality analysis and FMECA both result in optimizing equipment maintenance policies that save money and increase reliability.

Salvo Global’s online masterclass is intended to provide a solid foundation of the Design Failure Modes and Effects Analysis (DFMEA) or Failure Modes, Effects and Criticality Analysis (FMECA) based on defined industry standards and requirements. Mastering the content will improve product quality, reliability, and launch effectiveness.

Top Learning Objectives

  • Apply RCFA, 5 Why and FMEA methodologies in failure investigation
  • Think through the possibilities of physical root causes of a failure that go beyond a quick fix
  • Recognize the presence of event chains leading to a failure and analyze causes behind the causes
  • Verify or disprove contributing causes
  • Identify actions or recommendations that will avoid a repetition of the failure or problem investigated
  • Create a fault tree of an incident

Who Should Attend?

This course is very relevant to technical engineers and professionals who handle and are responsible for their organizations’ maintenance; as well as the overall smooth operations and processes of their organizations’ plants and machineries. These include Superintendents, Managers, Supervisors, Team Leaders, Heads of Department, Engineers, Foreman, Planners, Directors of the following departments:

  • Maintenance
  • Mechanical 
  • Preventive Maintenance
  • Manufacturing
  • Predictive Maintenance 
  • Physical Asset Management
  • Production
  • Reliability
  • Process
  • Control
  • Instrumentation
  • Engineering
  • Operations
  • Plant
  • Transmission
  • Automation
  • Inspection

From industries including but not limited to:

  • Oil & Gas, Utilities, Manufacturing, Construction, Petrochemicals/Chemicals, Manufacturing, Transportation & Rail, Pharmaceuticals & Healthcare, Mining, Food & Beverages, etc.
  • All other industries that see leadership skills and physical asset management as a factor to business success such as facilities management and operations.

Trainer's Background

  • He is a highly experienced world-renowned consultant with over 30 years of experience in the Maintenance field in the areas of Operations Technology, Engineering Reliability Analysis and Implementation.
  • He has designed and developed specialized training curriculums to address identified skill gaps that hinder operations and processes benefits and timely deliveries. Based on reliability modeling and prediction, reliability design, testing and reliability management tools.
  • He analyzed, applied and documented tools and techniques including failure analysis, risk assessment and ranking, root cause analysis, failure modes effect and criticality analysis for fortune 500 companies around the world
  • He is passionate about reliability and continuous improvement, and committed in fostering PWW/LRS (Plant Wellness Way/ Lifetime Reliability Solutions) through failure elimination, reliability excellence, Total Productive Maintenance (TPM), Preventive, Predictive maintenance, CBM, and RCM strategies.

EVENT SCHEDULE

Face-to-Face Masterclass
Date: 22nd – 23rd August 2024
Time:
8:30 AM – 4:30 PM
Location:
Abidjan, Ivory Coast

Combine this training with Essentials of Maintenance Planning & Scheduling

SEE THE DETAILS

This course will be conducted in French language

VIEW IN FRENCH LANGUAGE