World-class Preventive and Predictive Maintenance for Efficient Plant Operations Reliability and Maintenance Management

Maintenance’s key objective is to increase uptime without over-doing maintenance and the challenge lies in how to determine the right mix of Preventive Maintenance and Predictive Maintenance. Many organizations also find themselves struggling to put in place an effective Maintenance regime to improve equipment integrity. The concept of Preventive and Predictive maintenance is extensively known and the potential benefits are widely accepted, but still, many maintenance practitioners have failed to successfully take advantage of the techniques and technology. By mastering techniques like the PF-Curve and Statistical Analysis and the latest condition monitoring techniques, participants will be able to prevent avoidable equipment failures and associated production losses and finally break the reactive maintenance cycle.

Salvo Global’s 5-day intensive Masterclass on “Advanced Preventive & Predictive Maintenance” is a practical “How-to-Do-it Guide” for implementing, measuring results and successfully applying today’s best practices for Preventive (PM) and Predictive Maintenance (PdM). In addition, delegates will be introduced to strategies that will enhance and improve PM & PdM.

Top Learning Objectives

  • Adapt advance techniques such as PF Curve and statistical analysis to optimize your maintenance program
  • Analyse and improve your existing maintenance program and eliminate or reduce your current failures
  • Minimize waste in Preventive Maintenance (PM) activity to diminish unnecessary costs
  • Master advanced techniques such as statistical analysis and PF curve to optimize predictive maintenance
  • Distinguish why PM & PdM fail and how to make it more effective
  • Gain insights into Predictive (Pdm) & Condition Monitoring techniques like oil analysis and vibration analysis
  • Develop & analyse task list for different equipment for better planning & scheduling
  • Understand the impacts of equipment life cycle & failure modes on PM and identify opportunities for improvements
  • Justify the Cost/Risk/Value for Preventive and Predictive maintenance to sustain management commitment and support
  • Associate CMMS to enterprise software and process control systems to improve maintenance process efficiency

Who Should Attend?

  • Operations/ Maintenance
  • Planning/ Scheduling
  • Plant/ Project Efficiency
  • Plant Performance Management and Reliability
  • Asset Management
  • Cost Control/ Procurement Process Management

From industries including but not limited to:

  • Oil and Gas
  • Power Generation
    Mining
  • Manufacturing
  • Exploration and Production
  • Utilities
  • Chemicals/ Pharmaceuticals

Outcome of this Workshop

  • Gain recognition, confidence and credibility by putting the best ‘YOU’ forward and use upward communication and downward communication to create new opportunities within your organization
    Besides that, you will learn to break down the barriers and silos that stand between team cooperation and organizational effectiveness and reduce frustration
  • Furthermore, you will learn to build mind-set and productive workplace relationships, settle more confidently into your own ‘comfort zone’ as a manager, leader and champion of change not to mention gain control of events around you and shape them to meet the right objectives
  • You will know how to respond to and manage resistance, fear, conflict and stress during change, harnessing the power of diversity and using it to drive higher and greater performance
  • You will be able to come up with your own version of a systematic approach for your continuous learning and improvement about the subject and undergo important self-discovery, situational understanding and some important perception shifts that will help you think differently about the way people interact, learn and grow together. Finally, you will increase business profitability, credibility and efficiency

Trainer's Background

The trainer has over 25 years of expertise in heavy industry in Maintenance, reliability, project management and operational excellence. He facilitated over 500 workshops globally.

He has extensive operations management, maintenance & reliability management, project management, process performance and CI capability. Global experience in manufacturing, mining and consulting. He managed core and supported business functions, strategic project management office.

The trainer has managed and assessed global projects for large organizations on process management, business performance, operations, maintenance and integrated equipment reliability, optimizing manufacturing foot prints, operation system integration, operations due diligence, training-coaching and mentoring clients. He has extensive experience in lean manufacturing, six sigma, project management, operations management, asset management, advance problem solving and strategy deployment in complex large organizations worldwide. He has deep exposure in product transformation and quality management systems (ISO 9001, ISO11000, ISO55000, TS 16949, Mil-Std).

Recent projects:

  • Asset management development and deployment for Zinc-copper mine
  • Asset management integration and reliability-CI for Gold corporate mine
  • Asset reliability and DAS integration for Iron ore international mine
  • Maintenance process system development for Iron ore north American mine
  • Operation and throughput optimization Copper-Nickel mine in Canada
  • Business & Process performance for multiple manufacturing site in Canada & USA
  • Quality management and supplier management for Chinese aluminium extruder manufacturing

Key Recent Accomplishments:

  • 2.5% OEE incremental with 7% downtime reduction
  • 25% mining uptime improvement – assets and cost improvements site wide
  • Integration of MPS (maintenance process system) in multi mine site
  • Development and implementation of RCM roadmap, over 5 million dollars saving
  • Integration DAS (daily accounting system) for asset management and operations for process performance & optimization
  • Work flow and line-up optimization for heavy mining equipment, 15% throughput improvement
  • Advance root-cause-analysis & investigation, saving over $1M

 

Companies that have benefited for his expertise include:

  • THC Consulting
  • Shell
  • Murphy Oil
  • Petronas
  • Advance Petrochem
  • ArcelorMittal
  • Cliffs Natural
  • Resources Mines
  • Artitalia
  • Maax Canada
  • Electrolux
  • Technoform
  • Nyrstar Mining
  • SMEC
  • Argo
  • Detour Gold
  • Vale
  • Metegrity
  • Golden Truth China
  • KPI Institute
  • Vertexk
  • GOS Consulting
  • Nyrstar Mine
  • Louisiana Pacific
  • Corporation
  • Sejingkat Power Corporation
  • Alkhorayef Industries
  • Emirates CMS Power Company
  • Rabigh Electricity Company
  • Felda
  • Astra Honda Motors
  • Daewoo
  • Oceancare Marine
  • Services
  • Tenega Nasional
  • Berhad

Event Details

18th – 22nd November 2019
Dubai, United Arab Emirates


“Restructuring PM program in our facility with the support of Mr. Khalil, we increased our OEE by 15% within 6 month time frame.

Nyrstar, Maintenance Manager